Case Study: Tar and Chip Courtyard Renovation in Lavenham, Suffolk
Overview
Lakeside Surfacing was engaged to transform a large, worn-out gravel courtyard at a residential property in Lavenham, Suffolk. The area, previously used for car sales, had become muddy, uneven, and very difficult to maintain. The objective was to create a durable, low-maintenance surface suitable for frequent and commercial vehicle use, while enhancing the property’s appearance and functionality.
Client Objectives
The client, who operates a car sales dealership from the property, had the following goals:
- Replace the deteriorated gravel surface
- Resolve water retention and soft ground issues
- Extend the courtyard near the stables
- Ensure the surface could handle regular vehicle traffic
- Enhance the visual appeal for a professional car display
Key Challenges
Several site-specific difficulties needed to be addressed:
- Gravel contaminated with mud, leaves, and weeds
- Soft spots in the sub-base, especially in areas with removed trees
- Poor drainage causing puddling and long-term water issues
- Client concerns about adding curbing, which was essential
- Challenging ground conditions due to seasonal moisture
Design & Material Considerations
We recommended a tar and chip finish using grey granite chippings due to:
- High durability under frequent vehicle use
- Better resistance to movement compared to loose shingle
- Clean, consistent, and professional appearance
Additional features included:
- Edging curbs to define boundaries and improve containment
- A slight courtyard extension near the stables to increase usable space
Technical Solution
Ground Preparation & Foundation
- Full excavation of contaminated gravel and sub-base to a stable level
- Soft spot remediation involving deeper excavation where needed
- Application of cement dust to stabilise wet clay areas
- Backfill with hardcore and overlay with semi-dry concrete for compaction
Edging curbs were installed to:
- Contain the granite chippings
- Create a clean, durable boundary
The final tar and chip layer used grey granite for a textured, robust finish suitable for commercial use.
Execution & Timeline
The project spanned approximately two weeks and was broken down as follows:
Task | Duration |
---|---|
Excavation | 3 days |
Foundation and Hardcore Installation | 2 days |
Curbing and Levelling | 1 day |
Trimming & Final Preparation | 2 days |
Tar and Chip Surface Application | 2 days |
To build trust and clarify the scope, our team conducted trial digs that revealed the poor sub-base conditions, justifying the recommended approach.
Client Feedback
The client was extremely pleased with the result, commenting:
“Before, I could only park one or two cars out here. Now I can fit ten.”
If you’re considering a residential or commercial surfacing project, contact our team today to discuss your vision.